3000 mesh ultrafine grinding mill
China No.1 Technology
- Our New type: Combined grinding wheel bracket – Demonstration of assembly
- Our New – type: Rhombic Spindle
- Easy to disassemble.
- Low cost of accessories.
- Spindle nut No loosening, No thread slipping, No falling off.
- Low cost, High reliability
3000 mesh ultrafine grinding mill description
3000 mesh ultrafine grinding mill is a specialized industrial grinding machine built to make finished powder with a fineness of up to 3000 mesh. It combines grinding, precision classification, and powder collection all in one unit, with big perks over standard grinding gear: stable fineness control, lower energy use, and faster processing speeds. It works best for brittle, non-flammable, non-explosive materials that have medium to low hardness levels.
| Mesh (D97) | 319 Type | |
| Output (kg/h) | Cunsumption of Electricity (kWh/t) | |
| 325 | 10000~12000 | 22-26 |
| 400 | 9000~9500 | 26-30 |
| 600 | 6000~7500 | 31-36 |
| 800 | 5000~6500 | 46-53 |
| 1250 | / | / |
| 377-407 kW | ||
| Mesh (D97) | 219 Type 28 rollers or 26 Roller Price are the same | 309 Type 32 Roller or 28 Roller price are the same | 1160 Type 32rollers or 34rollers price are the same | |||
| Output (kg/h) | Cunsumption of Electricity (kWh/t) | Output (kg/h) | Cunsumption of Electricity (kWh/t) | Output (kg/h) | Cunsumption of Electricity (kWh/t) | |
| 400 | 5000~6000 | 29-38 | 9000~9500 | 26-30 | ||
| 800 | 4000~4500 | 45-53 | 5500~6500 | 43-48 | 6500~7500 | 41-48 |
| 1250 | 2300~3000 | 65-70 | 3500~4000 | 66-72 | 4500~5200 | 59-75 |
| 1500 | 1600~2300 | 83-90 | 2500~3000 | 85-92 | 3200~4000 | 78-90 |
| 2000 | 1100~1600 | 125-133 | 1500~2000 | 125-133 | 2300~2800 | 110-134 |
| 2500 | 900~1300 | 138-145 | 1100~1500 | 138-146 | 1500~1800 | 160-201 |
| 3000 | / | / | 1000~1200 | 185-192 | / | / |
| Total Power | 237 kW | 340-387 kW | 372-457 kW | |||
- Drawing line: As shown in below picture：
- Dig a hole: The SHM-309 foundation drawing showed size : length:3.65M,wide:3M，highly:0.5M.When Dig the hole need to have reservation some size.
Suggest size: length:4M，wide:3.5M.
- Put reinforced:Arrangement of two layers of rebar in the pit.
The size of reinforced:DiameterΦ16，spacing:20cm，Tie the rebar tightly with steel wire.
- Set mould: Enclose the square pit with template and height is the same as the ground.
- Welded: Accurately arrange the position of the steel mould and motor seat.Put 6 rebar (Φ 24) inside of each steel die (2 steel mould); Four corners of the motor base stand up and 1 rebar(Φ 18). Each rebar is 50 cm higher than the horizontal plane.
- First pouring concrete: The height is the same as the floor.
- Placing main machine steel die: The next day, Placing the main machine steel mould according to the size of the basic drawing.
- Weld: After the steel mould is put in place and make sure all sizes are correct. Weld the steel mould with 6 rebars (Φ24) together.
- The second pouring concrete. When pouring, the first steel mould is pouring half, and then poured another half of the steel mould, then back to pouring the first steel mould. It ensures that the size comparison does not deviate.Attention
- A single steel mould must be horizontal, at the same time, two steel mould dies must be horizontal.
- The pitch-row of the foundation bolts of two steel mould must be accurate. SHM-309 roller mill is 2045mm.
- Two steel mould cannot be misplaced.（It can be corrected by diagonal lines between steel dies, the length of diagonal must be equal.）
- The center line between steel mould and motor seat must be accurate. SHM-309 roller mill is 1900mm.
- After the steel mould is put in place and make sure all sizes are correct, the two steel mould must be welded and fixed with three channels steel before pouring concrete. Make sure the steel mould is not displacement and dimension not error during pouring. (This step must be done.)
What is 3000 mesh ultrafine grinding mill?
Put simply, this is a professional high-precision industrial machine made to turn solid raw materials into ultrafine powder with a maximum fineness of 3000 mesh. It’s an upgraded, optimized version of traditional ultrafine grinding mills, built to meet the strict 3000 mesh fineness standards needed across a range of high-precision industrial sectors.
What is the 3000 mesh ultrafine grinding mill process?
The standard workflow goes like this: First, you’ll pre-crush raw materials to the right size using standard crushing equipment, then lift them into a storage silo. Next, feed the materials evenly into the 3000 mesh ultrafine grinding mill’s grinding chamber to start the grinding process. Once ground, the powder gets carried by airflow to a classifier to sort it. Qualified 3000 mesh powder moves to the collection system for packaging, while any unqualified coarse powder cycles back to the grinding chamber to be ground again.
What are the uses of 3000 mesh ultrafine grinding mill?
This machine is mostly used to make 3000 mesh ultrafine powder for industries like chemicals, metallurgy, building materials, new energy, pharmaceuticals, food production, and environmental protection. It can process all kinds of non-metallic minerals including calcite, kaolin, barite, and talc, plus it can even turn industrial solid waste into recycled ultrafine powder. It perfectly fills the need for high-precision 3000 mesh powder in high-end manufacturing fields.
What is the best 3000 mesh ultrafine grinding mill process?
The most effective process is the closed-circuit circulating grinding and classification system. This setup constantly sends any unqualified coarse powder back to the grinding chamber for another pass, making sure every last batch of finished product hits the 3000 mesh fineness mark. It also cuts down on unnecessary over-grinding, lowers energy waste, boosts overall processing speed, and keeps finished product quality consistent. Right now, this is the most widely used efficient process for making 3000 mesh ultrafine powder.
3000 mesh ultrafine grinding mill process Application:
This process is used across tons of different industrial fields. In the non-metallic mineral industry, it makes 3000 mesh filler powder for paper, plastic, and rubber products. In the new energy sector, it grinds 3000 mesh lithium battery cathode and anode materials. For environmental protection, it processes ultrafine modified fly ash for use in green building materials. It’s also used to make 3000 mesh functional additive powders for the pharmaceutical and food industries.
3000 mesh ultrafine grinding mill Processing Technology:
There are four core processing technologies here: First, pre-crushing pretreatment, which crushes raw materials down to under 30mm to lighten the grinding mill’s load. Second, high-precision vortex classification, which accurately screens out 3000 mesh powder and keeps fineness errors within a very tight range. Third, low-energy grinding paired with airflow conveying, which cuts down on energy use while still hitting the required fineness standards. Fourth, closed-loop pulse dust removal, which meets all environmental protection emission rules.
Guide to 3000 mesh ultrafine grinding mill: Mills, Tips, and Uses
When picking out a 3000 mesh ultrafine grinding mill, start by confirming the machine can consistently produce 3000 mesh finished powder, and make sure the model matches your processing capacity and the type of materials you’ll be working with. A few handy usage tips: Keep your feeding speed steady to avoid overloading the machine, check the wear on grinding parts and classifier accuracy on a regular basis, and maintain stable system airflow to keep fineness consistent overall. At the end of the day, its main job is making 3000 mesh ultrafine powder for industries that need extremely precise particle sizes.
What is the auxiliary equipment in a 3000 mesh ultrafine grinding mill plant?
The most common auxiliary pieces of equipment include: jaw crushers or hammer crushers for pre-crushing raw materials, bucket elevators to move raw materials up to the storage silo, vibrating feeders to keep feeding materials evenly, high-precision air classifiers for sorting fineness, pulse bag dust collectors to handle dust collection and meet environmental rules, finished powder storage bins, and automatic packaging machines for final product packaging. Some larger plants also add air compressors to supply air for the system.
How to optimize 3000 mesh ultrafine grinding mill grinding efficiency?
There are a few key steps to boost efficiency: First, keep incoming raw material particle sizes within a reasonable range to avoid making the grinding load heavier than it needs to be with overly coarse materials. Second, tweak the classifier’s speed precisely to stop qualified powder from being over-ground. Third, keep the right clearance or pressure between grinding parts, and swap out heavily worn parts right away. Fourth, maintain a consistent feeding speed that matches the machine’s rated processing capacity, so you don’t overfeed or underfeed the system. Finally, keep the system’s airflow stable to make sure powder moves through smoothly without issues.
Roller Mills for Sale
About LKMixer
LKMixer is a professional manufacturer for grinding and mixing production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Ploughshare Mixerwhich suitable for its using environment, Continuous Mixer , Drum Blender , and also Spiral Cone Mixer or other grinding machines like Dry Granule Mixer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation.
FAQ(Click and See More)
Why Choose Us?
We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;
What’s your main maket?
South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
USA with UL Certification
Middle East: Saudi, Arabia, Oman, Turkey
Europe: Russia, Australia, Belarus, Ukraine, Poland
Can you support OEM?
– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
– Drawing and raw materials also can be customized.
What after-sale services?
– 7*24 customer service online;
– 7*24 engineers online services;
– 12 months warranty services.
WHAT kind of MACHINE YOUR COMPANY HAVE?
CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE
YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.
HOW TO VISIT YOUR COMPANY?
Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.
WHAT’S YOUR BEFORE & AFTER SERVICE ?
1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.
HOW ABOUT YOUR PAYMENT TERM?
Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.
