1000 mesh calcium carbonate grinding mill
China No.1 Technology
- Our New type: Combined grinding wheel bracket – Demonstration of assembly
- Our New – type: Rhombic Spindle
- Easy to disassemble.
- Low cost of accessories.
- Spindle nut No loosening, No thread slipping, No falling off.
- Low cost, High reliability
1000 mesh calcium carbonate grinding mill description
1000 mesh calcium carbonate grinding mill is a specialized industrial grinding rig built specifically to turn calcium carbonate raw materials into 1000-mesh fine powder. It combines grinding, precision classifying, and powder collecting all in one unit, so it can consistently churn out finished calcium carbonate powder that hits the 1000-mesh fineness mark with evenly distributed particle sizes. It’s made for medium and large-scale calcium carbonate deep processing runs, and stands out from standard grinding equipment with its higher efficiency and lower energy use.
| Mesh (D97) | 319 Type | |
| Output (kg/h) | Cunsumption of Electricity (kWh/t) | |
| 325 | 10000~12000 | 22-26 |
| 400 | 9000~9500 | 26-30 |
| 600 | 6000~7500 | 31-36 |
| 800 | 5000~6500 | 46-53 |
| 1250 | / | / |
| 377-407 kW | ||
| Mesh (D97) | 219 Type 28 rollers or 26 Roller Price are the same | 309 Type 32 Roller or 28 Roller price are the same | 1160 Type 32rollers or 34rollers price are the same | |||
| Output (kg/h) | Cunsumption of Electricity (kWh/t) | Output (kg/h) | Cunsumption of Electricity (kWh/t) | Output (kg/h) | Cunsumption of Electricity (kWh/t) | |
| 400 | 5000~6000 | 29-38 | 9000~9500 | 26-30 | ||
| 800 | 4000~4500 | 45-53 | 5500~6500 | 43-48 | 6500~7500 | 41-48 |
| 1250 | 2300~3000 | 65-70 | 3500~4000 | 66-72 | 4500~5200 | 59-75 |
| 1500 | 1600~2300 | 83-90 | 2500~3000 | 85-92 | 3200~4000 | 78-90 |
| 2000 | 1100~1600 | 125-133 | 1500~2000 | 125-133 | 2300~2800 | 110-134 |
| 2500 | 900~1300 | 138-145 | 1100~1500 | 138-146 | 1500~1800 | 160-201 |
| 3000 | / | / | 1000~1200 | 185-192 | / | / |
| Total Power | 237 kW | 340-387 kW | 372-457 kW | |||
- Drawing line: As shown in below picture：
- Dig a hole: The SHM-309 foundation drawing showed size : length:3.65M,wide:3M，highly:0.5M.When Dig the hole need to have reservation some size.
Suggest size: length:4M，wide:3.5M.
- Put reinforced:Arrangement of two layers of rebar in the pit.
The size of reinforced:DiameterΦ16，spacing:20cm，Tie the rebar tightly with steel wire.
- Set mould: Enclose the square pit with template and height is the same as the ground.
- Welded: Accurately arrange the position of the steel mould and motor seat.Put 6 rebar (Φ 24) inside of each steel die (2 steel mould); Four corners of the motor base stand up and 1 rebar(Φ 18). Each rebar is 50 cm higher than the horizontal plane.
- First pouring concrete: The height is the same as the floor.
- Placing main machine steel die: The next day, Placing the main machine steel mould according to the size of the basic drawing.
- Weld: After the steel mould is put in place and make sure all sizes are correct. Weld the steel mould with 6 rebars (Φ24) together.
- The second pouring concrete. When pouring, the first steel mould is pouring half, and then poured another half of the steel mould, then back to pouring the first steel mould. It ensures that the size comparison does not deviate.Attention
- A single steel mould must be horizontal, at the same time, two steel mould dies must be horizontal.
- The pitch-row of the foundation bolts of two steel mould must be accurate. SHM-309 roller mill is 2045mm.
- Two steel mould cannot be misplaced.（It can be corrected by diagonal lines between steel dies, the length of diagonal must be equal.）
- The center line between steel mould and motor seat must be accurate. SHM-309 roller mill is 1900mm.
- After the steel mould is put in place and make sure all sizes are correct, the two steel mould must be welded and fixed with three channels steel before pouring concrete. Make sure the steel mould is not displacement and dimension not error during pouring. (This step must be done.)
What is 1000 mesh calcium carbonate grinding mill?
At its core, this is a purpose-built grinding machine made exclusively for making 1000-mesh calcium carbonate powder. Unlike general-purpose grinding gear, it comes with a high-precision classifying system that can dial in the finished product’s fineness perfectly to hit 1000 mesh. It works with both natural calcium carbonate feedstocks like calcite and limestone, plus artificial precipitated calcium carbonate, to make top-quality fine powder for downstream industrial uses.
What is the 1000 mesh calcium carbonate grinding mill process?
Let’s walk through the standard workflow step by step. First, we’ll pre-crush big chunks of calcium carbonate raw ore into small, manageable particles. Next, we’ll move those prepped particles into the grinding chamber of the 1000 mesh calcium carbonate grinding mill. Once the material is ground down, airflow carries the powder up to the precision classification zone. Any powder that meets the 1000-mesh standard gets separated and collected, while the too-coarse particles get sent back to the grinding chamber to be ground again.
What are the uses of 1000 mesh calcium carbonate grinding mill?
Mostly, this equipment is used to make 1000-mesh fine calcium carbonate powder, which works as a versatile filler across papermaking, plastics, rubber, coatings, ink, and building materials industries. It can also process food-grade and pharmaceutical-grade 1000-mesh calcium carbonate for the food and drug industries too. On top of that, it works for grinding other medium-hardness non-metallic ores that need to be milled down to 1000-mesh fineness.
What is the best 1000 mesh calcium carbonate grinding mill process?
Right now, the top mainstream process is closed-circuit grinding paired with airflow classification. This setup lets us pull qualified 1000-mesh powder out of the grinding system right away, which stops over-grinding that wastes energy and creates uneven particle sizes, and keeps finished product fineness consistent. It has a higher energy efficiency rate and more reliable product quality than traditional open-circuit grinding processes, and it’s perfect for mass, continuous production runs.
1000 mesh calcium carbonate grinding mill process Application
This processing workflow is widely used in non-metallic mineral deep processing plants that make functional 1000-mesh calcium carbonate. It’s ideal for large-scale production of filler-grade calcium carbonate for plastics, papermaking, and coatings, but it also works for small to medium customized runs of high-fineness calcium carbonate for niche industries like food additives and pharmaceutical excipients, so it can adapt to all kinds of production scale needs.
1000 mesh calcium carbonate grinding mill Processing Technology
There are three core processing technologies that make this equipment work well. First, there’s the pre-crushing pretreatment tech, which breaks raw ore down to the right particle size before grinding starts to lighten the load on the grinding chamber. Second, precision airflow classification tech that accurately controls fineness to make sure every batch meets 1000-mesh standards. Third, energy-saving wear-resistant grinding component tech that cuts down on energy use and extends the lifespan of wearable parts.
Guide to 1000 mesh calcium carbonate grinding mill: Mills, Tips, and Uses
When picking a mill, go for models with adjustable precision classification systems to make sure you can consistently hit 1000-mesh fineness output. For daily use tips: keep your feed particle size within the equipment’s recommended range, maintain steady feeding speed and working air volume, and check and replace worn parts regularly to avoid issues with fineness drifting off target. As for its main uses, it makes high-fineness calcium carbonate filler for tons of industries, which helps improve final product performance and cut down on production costs.
What is the auxiliary equipment in a 1000 mesh calcium carbonate grinding mill plant?
You’ll find a few common types of auxiliary gear on site. First, pretreatment equipment like jaw crushers to break down large raw ore chunks and vibrating feeders to keep feeding material evenly. Then there’s conveying equipment like bucket elevators and belt conveyors to move material between different steps in the process. Post-processing gear like finished powder packaging machines wraps up the final product. Finally, supporting auxiliary equipment like pulse dust collectors for environmental compliance and air compressors to provide power for the classification system.
How to optimize 1000 mesh calcium carbonate grinding mill grinding efficiency?
There are a few simple ways to boost efficiency. First, stick strictly to the recommended feeding particle size range, and avoid feeding in chunks that are too big or inconsistent. Second, keep feeding speed and working air volume steady so the classification system can pull out qualified 1000-mesh powder on time, which prevents over-grinding. Third, check and replace severely worn grinding rollers and discs regularly to keep the grinding force consistent. Last, make sure the ventilation and dust collection system stays clear to cut down on unnecessary internal resistance in the equipment.
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About LKMixer
LKMixer is a professional manufacturer for grinding and mixing production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Tank Mixerwhich suitable for its environment, Stainless Steel Mixer , large mixer , and also electric mixer or other grinding machines like shear mixer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation.
FAQ(Click and See More)
Why Choose Us?
We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;
What’s your main maket?
South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
USA with UL Certification
Middle East: Saudi, Arabia, Oman, Turkey
Europe: Russia, Australia, Belarus, Ukraine, Poland
Can you support OEM?
– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
– Drawing and raw materials also can be customized.
What after-sale services?
– 7*24 customer service online;
– 7*24 engineers online services;
– 12 months warranty services.
WHAT kind of MACHINE YOUR COMPANY HAVE?
CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE
YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.
HOW TO VISIT YOUR COMPANY?
Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.
WHAT’S YOUR BEFORE & AFTER SERVICE ?
1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.
HOW ABOUT YOUR PAYMENT TERM?
Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.
