5000 mesh nano calcium grinding mill
China No.1 Technology
- Our New type: Combined grinding wheel bracket – Demonstration of assembly
- Our New – type: Rhombic Spindle
- Easy to disassemble.
- Low cost of accessories.
- Spindle nut No loosening, No thread slipping, No falling off.
- Low cost, High reliability
5000 mesh nano calcium grinding mill description
Actually, 5000 mesh nano calcium grinding mill is a specialized industrial grinding setup built specifically for processing nano calcium carbonate up to a finished fineness of 5000 mesh. It combines grinding, precision classifying, and finished powder collection all in one unit, with reliable steady operation and extremely high grinding accuracy. It’s perfect for meeting the strict fineness and particle size distribution standards needed for nano calcium products used in a wide range of high-end industrial applications.
| Mesh (D97) | 319 Type | |
| Output (kg/h) | Cunsumption of Electricity (kWh/t) | |
| 325 | 10000~12000 | 22-26 |
| 400 | 9000~9500 | 26-30 |
| 600 | 6000~7500 | 31-36 |
| 800 | 5000~6500 | 46-53 |
| 1250 | / | / |
| 377-407 kW | ||
| Mesh (D97) | 219 Type 28 rollers or 26 Roller Price are the same | 309 Type 32 Roller or 28 Roller price are the same | 1160 Type 32rollers or 34rollers price are the same | |||
| Output (kg/h) | Cunsumption of Electricity (kWh/t) | Output (kg/h) | Cunsumption of Electricity (kWh/t) | Output (kg/h) | Cunsumption of Electricity (kWh/t) | |
| 400 | 5000~6000 | 29-38 | 9000~9500 | 26-30 | ||
| 800 | 4000~4500 | 45-53 | 5500~6500 | 43-48 | 6500~7500 | 41-48 |
| 1250 | 2300~3000 | 65-70 | 3500~4000 | 66-72 | 4500~5200 | 59-75 |
| 1500 | 1600~2300 | 83-90 | 2500~3000 | 85-92 | 3200~4000 | 78-90 |
| 2000 | 1100~1600 | 125-133 | 1500~2000 | 125-133 | 2300~2800 | 110-134 |
| 2500 | 900~1300 | 138-145 | 1100~1500 | 138-146 | 1500~1800 | 160-201 |
| 3000 | / | / | 1000~1200 | 185-192 | / | / |
| Total Power | 237 kW | 340-387 kW | 372-457 kW | |||
- Drawing line: As shown in below picture：
- Dig a hole: The SHM-309 foundation drawing showed size : length:3.65M,wide:3M，highly:0.5M.When Dig the hole need to have reservation some size.
Suggest size: length:4M，wide:3.5M.
- Put reinforced:Arrangement of two layers of rebar in the pit.
The size of reinforced:DiameterΦ16，spacing:20cm，Tie the rebar tightly with steel wire.
- Set mould: Enclose the square pit with template and height is the same as the ground.
- Welded: Accurately arrange the position of the steel mould and motor seat.Put 6 rebar (Φ 24) inside of each steel die (2 steel mould); Four corners of the motor base stand up and 1 rebar(Φ 18). Each rebar is 50 cm higher than the horizontal plane.
- First pouring concrete: The height is the same as the floor.
- Placing main machine steel die: The next day, Placing the main machine steel mould according to the size of the basic drawing.
- Weld: After the steel mould is put in place and make sure all sizes are correct. Weld the steel mould with 6 rebars (Φ24) together.
- The second pouring concrete. When pouring, the first steel mould is pouring half, and then poured another half of the steel mould, then back to pouring the first steel mould. It ensures that the size comparison does not deviate.Attention
- A single steel mould must be horizontal, at the same time, two steel mould dies must be horizontal.
- The pitch-row of the foundation bolts of two steel mould must be accurate. SHM-309 roller mill is 2045mm.
- Two steel mould cannot be misplaced.（It can be corrected by diagonal lines between steel dies, the length of diagonal must be equal.）
- The center line between steel mould and motor seat must be accurate. SHM-309 roller mill is 1900mm.
- After the steel mould is put in place and make sure all sizes are correct, the two steel mould must be welded and fixed with three channels steel before pouring concrete. Make sure the steel mould is not displacement and dimension not error during pouring. (This step must be done.)
What is 5000 mesh nano calcium grinding mill?
Put simply, this machine is a dedicated grinding system made exclusively for producing standard 5000 mesh nano-scale calcium carbonate products. Unlike regular grinding mills, it was optimized specifically for calcium carbonate’s material properties, and comes with a high-precision classifying system that locks the product particle size right at the required 5000 mesh nano range. This makes sure the finished goods meet the strict quality standards for high-end industrial uses.
What is the 5000 mesh nano calcium grinding mill process?
Let’s walk through the standard workflow step by step: First, pre-crushed raw calcium carbonate material is fed evenly into the grinding chamber. Then, the grinding rollers and ring will grind and press the material into a fine powder. Next, the precision classifier sorts the powder: any qualified 5000 mesh nano powder gets sent to the collection system, while unqualified coarse material gets sent back to the grinding chamber to be reprocessed. Finally, the finished powder is collected and packaged up for shipment.
What are the uses of 5000 mesh nano calcium grinding mill?
At its core, this equipment is primarily used to make high-quality 5000 mesh nano calcium carbonate. The finished nano calcium powder is widely used as a functional filler across tons of high-end manufacturing fields, including papermaking, plastics, rubber, coatings, ink, pharmaceuticals, food, and daily chemicals. It’s perfect for meeting demand for high-fineness nano calcium materials that boost the toughness, strength, and stability of the final downstream products.
What is the best 5000 mesh nano calcium grinding mill process?
The top-tier process is the closed-loop grinding and classifying workflow. This setup lets you strictly control the particle size distribution of your 5000 mesh nano calcium, cuts down on energy waste and particle agglomeration caused by over-grinding, and keeps the finished product’s fineness and whiteness consistent overall. It also has great overall production efficiency, low energy use per unit of product, and super stable product quality, which is why it’s currently the industry-recognized optimal process for making 5000 mesh nano calcium.
5000 mesh nano calcium grinding mill process Application:
This grinding workflow is used in industrial production of high-end nano calcium carbonate products. It works for both heavy and light calcium carbonate, turning them into 5000 mesh fine powder for downstream uses. That includes making modified nano calcium for high-performance plastics, functional fillers for premium coatings, papermaking additives, and even medical and food-grade nano calcium, supporting a huge range of high-end manufacturing sectors.
5000 mesh nano calcium grinding mill Processing Technology:
The core technologies powering this equipment include low-temperature grinding, which stops the material’s performance from degrading due to high heat during the grinding process. There’s also precision dynamic classifying tech that accurately locks the product particle size to 5000 mesh, plus energy-saving grinding roller matching systems that cut down overall energy use. You can also add optional integrated on-line surface modification tech, which lets you finish surface modifications right during the grinding step to simplify your production flow.
Guide to 5000 mesh nano calcium grinding mill: Mills, Tips, and Uses
When picking out a mill, go for a model that matches your required output and fineness specs. A few key use tips to keep in mind: Keep an eye on feeding speed and raw material moisture to avoid clogging up the equipment, regularly check the wear on grinding parts and adjust the classifying wheel speed to maintain consistent fineness, and make sure the ventilation system stays clear to control the grinding chamber’s temperature. At the end of the day, its main use is making 5000 mesh nano calcium for high-end industries like plastics, coatings, and pharmaceuticals.
What is the auxiliary equipment in a 5000 mesh nano calcium grinding mill plant?
Here are the most common auxiliary pieces of equipment: a feeder for steady, uniform feeding, pre-crushing gear like jaw crushers or impact crushers to process the raw calcium materials, a pulse dust collector to gather finished powder and clean exhaust gasses, an air compressor to provide pneumatic power, a finished powder packaging machine, an optional surface modification unit for making modified nano calcium, and an integrated electrical control system to manage the entire production line.
How to optimize 5000 mesh nano calcium grinding efficiency?
There are a few key ways to boost grinding efficiency: First, control the raw material’s moisture content and pre-crush coarse materials to the right feed size to cut down on unnecessary grinding load. Second, tweak the classifying wheel speed properly to cut down on excess coarse powder being sent back for reprocessing, and use a closed-loop process to avoid over-grinding. Third, swap out heavily worn grinding parts on a regular basis to keep the grinding force consistent. Finally, make sure the grinding chamber has proper ventilation to pull qualified fine powder out right away and stop repeated grinding cycles.
Roller Mills for Sale
About LKMixer
LKMixer is a professional manufacturer for grinding and mixing production line, grinder, mixer and granulator, shredder. These machines are widely used in food, pharmaceutical, cosmetic, health care products and chemical industries. The Food materials like Peanut, mushroom, seeds, potato, bean, tobacco, salt, cannabis, tea, Sugar, corn, Coffee, rice, pepper, grain as so on. Grinders have many types such as Tumble Blenderswhich suitable for its using environment, Horizontal Mixer which is suitable for its environment, small blender covers 80-200mesh, and also Screw Mixer or other grinding machines like High Speed Mixer. Welcome to contact us for details. Contact us for more information. Proposal, catalog, quotation.
FAQ(Click and See More)
Why Choose Us?
We have 20 years manufacturing experiences; 15600 cubic meters factory area; 5000sets annual capacity; 55 professional engineers;
What’s your main maket?
South America: Brazil, Colombia, Peru, Bolivia, Uruguay, Paraguay ;Romania;
USA with UL Certification
Middle East: Saudi, Arabia, Oman, Turkey
Europe: Russia, Australia, Belarus, Ukraine, Poland
Can you support OEM?
– Yes, OEM or ODM. Machine can be customized according to customer detail requirement, including capacity and voltages, motor certifications.
– Drawing and raw materials also can be customized.
What after-sale services?
– 7*24 customer service online;
– 7*24 engineers online services;
– 12 months warranty services.
WHAT kind of MACHINE YOUR COMPANY HAVE?
CAN YOU GIVE ME GUIDE ON OTHER MACHINE ? TO FULL MY PRODUCTION LINE
YES ! Our f have factory build more than 20 years now, we can design and customize whole line, besides of the grinding machine, mixing machine, we can also fully support to provide the washing machine, cutting machine, drying machine, packing machine, filling machine. Though we are not producing these machine, but our brother companies co-work together for over 20 years, we have rich experience in providing you a full effective production line, fully automatically or semi-automatically.
HOW TO VISIT YOUR COMPANY?
Our Factory located in Jiangsu Province, very near to Shanghai, you can fly to Shanghai Pudong Airport, we pick you up and take you by car 2 hours ride, can reach our factory, welcome your visit.
WHAT’S YOUR BEFORE & AFTER SERVICE ?
1) Before your purchasing, we need to know your detail request, such as what kind of material you want to grind and mixing, what final product powder or granule you want to reach. Because different material and powder sizes request of different machine to do. We can provide professional advice and rich experience help to choose machine. Most of the products we have already did before for other customer, trail test or run mass production, so we knows which machine is best in performance of grinding and mixing. This is of very importance in helping you choose the right model. We also wish this can help our customer a lot. Even the material we didn’t do before, we will prepare the same material and to do the trail test and send video to you for your reference.
2) One Year guarantee of machine quality. If the machine have problem within one year, we will send you the spare parts to you for replacement, but this not including the damage caused by human causes. We also have 24 hours on line guide for customer, if you have operation difficulty, we will guide by video and on line communication with our engineer for your emergency debug.
3) For small machine, we sell with whole machine, it’s no need to install, and easy to operation, no problems for operation. While for large machine, its’s also not difficult to install with video guideline, but if you need, we can assign our technicians to go abroad, the round ticket, food and residents will be paid by customer.
HOW ABOUT YOUR PAYMENT TERM?
Our payment term is T/T. 50% payment in advance, rest of 50% payment finish before the goods shipped. When we finish the machine production we will do trail test and run the machine take videos for your green light. You pay the rest of 50% payment then.
